What is Sublimation

Sublimation, in physics, is conversion of a substance from the solid to the gaseous state without its becoming liquid. The process of drying the products by first freezing them and them removing the ice under vacuum (sublimation of ice) is often called lyophilization, cryodesiccation or freeze drying

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The phase diagram of water shows that the sublimation process occurs below (in pressure) and to the left (lower in temperature) of the so called “triple point” of water, where water is equally likely to be in the solid, gaseous, and liquid states.

The triple point of water has a temperature of +0.01̊С and a pressure 0.00603659 atm., i.e. sublimation occurs at lower than those temperatures and pressures, which are generated by our sublimation machines

Temperature

However, we prefer to use the term “sublimation”, because we pay attention to the fact that our machines use only sublimation process to dry the product, while many conventional freeze dryers are also using heat to speed up the process (and worsen the product quality)

Sublimated and Fresh Products

weight of sublimated product as % of the original weight. 

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During sublimation process, the products lose weight (due to sublimation of the water) but not the volume. The chart shows the weight of sublimated product in comparison with its’ original weight.
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valuable nutrients and vitamin remaining in sublimated product, % of the original content

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  • 25°C
  • 45°C
  • 60°C and higher
drying process time is reduced when the products are heated at the end of the sublimation cycle, but heating destroys vitamins and nutrients, decomposing the proteins
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The process in which the product is heated above 60 degrees is much faster than sublimation at low temperatures.
But increasing the temperature of the process leads to the destruction of valuable biological substances.

To prevent the reversal deposition of ice from the water vapor to the sublimated product, the already dry sublimated product must be heated. It is very important for the quality of the product to maintain a thermal balance. Heating the product to higher temperatures saves the time and energy cost of the process, however this also results in destruction of nutrients that were contained in the unprocessed product
For example, proteins will be denatured and will lose their biological activity

For comparison of the sublimation process time dependence on the temperature influence to the nutrient content of obtained product, please see the table:

denaturation
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Strawberries heated to 25℃ during the sublimation retain more than 97% of vitamin C, 98% of vitamin B5 and 100% of lutein (important for vision, mental and heart function) however this result comes at a cost of the process time extension to 72-90 hours, in the same time strawberries heated up to 65℃, retained less than 2.5% of vitamin C, 7.5% of vitamin B5, and 0% of lutein and zeaxanthin. The process however took only 16-24 hours